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2011 Ford Project 6.7L Power Stroke

Part 3: Emissions Systems Deleted, 181 lb-ft Added

Text By Mike McGlothlin, Photography by Mike McGlothlin
1105Dp 2011 Ford F350 Project 6 7L Power Stroke Front Three Quarter Shot
With the H&S Black Maxx tuner set on the hottest position, the factory ball-bearing Garrett turbo now makes 32 psi of boost on the street. On the rollers at Randall’s Performance & Accessory, we were only able to squeak 30 psi out of the truck on its SuperFlow load-cell dyno.
1105Dp 2011 Ford F350 Project 6 7L Power Stroke Front Three Quarter Shot
With the H&S Black Maxx tuner set on the hottest position, the factory ball-bearing Garret

The time has come to get more aggressive with our ’11 Super Duty’s performance. So far, we’ve added power to the 6.7L Power Stroke while retaining the diesel particulate filter (DPF), selective catalytic reduction (SCR), and exhaust gas recirculation (EGR) systems. Now, we’re removing all three in order to pave the way for more performance. After getting our hands on one of H&S Performance’s Black Maxx tuners over the winter, we conducted some street and dyno testing.

With a freer-flowing exhaust thrown into the mix, an uncorrupted intake tract, and more rear wheel horsepower, we’re formulating our next power-adding attack. Stay tuned, because in the following months the horsepower level will only be climbing.

1105Dp 2011 Ford F350 Project 6 7L Power Stroke Dyno Results

On the dyno, the Super Duty laid down 875 lb-ft at just 1,900 rpm, and torque didn’t fall below 800 lb-ft at the wheels until 2,700 rpm (which explains why the truck pulls so hard on the street). Our horsepower curve shows a different story, however. Notice the dip in our power curve at 2,800 rpm? This is because rail pressure dropped from 29,000 psi to 22,800 psi and recovered once the truck pulled through the load the dyno had placed on it. According to H&S, the drop in rail pressure we saw may not occur on every truck. In addition, H&S has stated that some tuning changes should prevent this problem from occurring on any trucks in the future. *All results are shown using the Society of Automotive Engineer’s (SAE) correction factor. All dyno pulls were made in Fifth gear, and with traction control off. All tests started at 52 mph and ended at 95 mph.

  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke Stock Exhaust
    A EGT Probe B Catalytic Converter C DEF Doser Valve D DPF E pressure Sensor Since the H&S tuning can disable the SCR and DPF regeneration process, we removed the factory exhaust system—all 140 pounds of it. As you can see here, we’ve labeled all the key components in the OE system: four EGT sensors, a diesel exhaust fluid (DEF) doser valve, and an oxygen sensor after the diesel particulate filter.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke Stock Exhaust
    A EGT Probe B Catalytic Converter C DEF Doser Valve D DPF E pressure Sensor Since the H&S
  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke New Down Pipe
    We replaced the factory exhaust system with this 4-inch, downpipe-back system from Street Diesel Performance. The kit bolted right up to the 4-inch factory downpipe, and this particular system retained the factory tailpipe.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke New Down Pipe
    We replaced the factory exhaust system with this 4-inch, downpipe-back system from Street
  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke Black Maxx Screen Shot
    The Black Maxx allows you to select your power level on the fly and monitors all engine vitals such as boost, exhaust gas temperature, engine speed, throttle position, coolant temperature, and more. The Black Maxx is available with both the DPF and DPF-delete tuning and retails for roughly $1,200.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke Black Maxx Screen Shot
    The Black Maxx allows you to select your power level on the fly and monitors all engine vi
  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke Egr Delete Kit
    Our 6.7L is breathing even easier (and cleaner) now, thanks to H&S Performance’s $149 EGR delete kit. The kit comes with block-off plates that allowed us to remove the dual EGR coolers, the coolant lines running to the cooler, and the manifold up-pipes. We also installed a pyrometer in the manifold up-pipe block-off plate for accurate exhaust gas temperature readings.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke Egr Delete Kit
    Our 6.7L is breathing even easier (and cleaner) now, thanks to H&S Performance’s $149 EGR
  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke Stock Egr
    The dual EGR cooler on Ford’s 6.7L Power Stroke is massive. Stripping it off the engine not only exposed the passenger-side valve cover, it also took 25 pounds off the truck’s curb weight.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke Stock Egr
    The dual EGR cooler on Ford’s 6.7L Power Stroke is massive. Stripping it off the engine no
  • 1105Dp 2011 Ford F350 Project 6 7L Power Stroke Mht Wheels
    With summer coming, we decided to upgrade the Super Duty’s looks a little as well. When our ’11 isn’t on the dyno or at the dragstrip, it will be sitting on these 22x11-inch Fuel Hostage wheels from MHT Luxury Alloys. A set of 325/55R22 Nitto Trail Grapplers give the F-350 a tough, go-anywhere look.
    1105Dp 2011 Ford F350 Project 6 7L Power Stroke Mht Wheels
    With summer coming, we decided to upgrade the Super Duty’s looks a little as well. When ou
SOURCES
Nitto Tire
6021 Katella Avenue
Suite 250
Cypress
CA  90630
877-565-8448
www.nittotire.com
Randall's Performance and Accessory
RR 1 Box 134
Gladstone
IL  61437
309-627-2500
www.randallsperf.com
H&S Performance
4012 S. River Road
St. George
UT  84790
888-628-1730
www.hsperformance.com
Stree Diesel Performance
860-250-6082
MHT Luxury Wheels
12300 Industry Street
Garden Grove
CA  92841
800-493-7891
www.mhtwheels.com
By Mike McGlothlin
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