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1997 Ford F350 Buildup - Increasing Your Range

We Install An Auxiliary Fuel Tank And Toolbox
By Mike McGlothlin
Photography by Mike McGlothlin
1997 Ford F350 Buildup Refueling Tank
1997 Ford F350 Buildup Mounting Hardware
Transfer Flow provided all... 
   
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1997 Ford F350 Buildup Mounting Hardware
Transfer Flow provided all mounting and electrical hardware with its installation kit, including an in-depth 12-page instruction manual, which also lists the tools required to get the job done.
1997 Ford F350 Buildup Positioning
First, we placed the toolbox... 
   
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1997 Ford F350 Buildup Positioning
First, we placed the toolbox and refueling tank in the bed of our F-350 and positioned it 1/2 inch from the back of the cab (the small gap provides enough room for the lid to clear when opening). Moving the 190-pound system around definitely required a helping hand, and we should note that we positioned it slightly toward the passenger side of the truck to provide enough clearance to access the fuel nozzle easily.
1997 Ford F350 Buildup Fuel Nozzle Bracket
Next, we mounted the two-piece... 
   
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1997 Ford F350 Buildup Fuel Nozzle Bracket
Next, we mounted the two-piece fuel nozzle bracket by using a 9/32-inch drill bit, then tightened up the provided nuts and bolts with a 7/16-inch socket. The bracket is easily adjustable for positioning the fuel nozzle any way you want.
1997 Ford F350 Buildup Drill Holes
Before we started mounting... 
   
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1997 Ford F350 Buildup Drill Holes
Before we started mounting the toolbox and refueling tank, we made sure the holes we planned to drill wouldn't hit anything under the truck. Then we marked our four mounting locations for the toolbox and refueling tank with a paint marker and drilled our holes with a 1/2-inch drill bit.
1997 Ford F350 Buildup Rubber Grommet
After that, we drilled a 1-1/4-inch... 
   
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1997 Ford F350 Buildup Rubber Grommet
After that, we drilled a 1-1/4-inch hole, and to keep the lines from chafing, installed the provided rubber grommet for the wiring to pass through. Then, the second rubber grommet provided with the kit mounted in a pre-existing hole on the driver side of the bedside for the fuel tank breather hose to pass through.
1997 Ford F350 Buildup Sticky Back Foam Strips
Then we marked and applied... 
   
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1997 Ford F350 Buildup Sticky Back Foam Strips
Then we marked and applied the four sticky-back foam strips to the bottom of the toolbox and refueling tank. We put two strips on each far end of the system, and the other two evenly spaced in the middle. We then re-positioned the toolbox 1/2 inch from the bed of the truck, being careful not to drag the foam strips along the bed (they can peel back off).

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