Diesel Power Homepage Diesel Power
Get Adobe Flash player

2006 Dodge Ram - Train Horn Install

All Aboard!
By E. Don Smith
Photography by E. Don Smith
Train Horn Install Right View
Train Horn Install Hornblasters.Com Kit
Before beginning this project,... 
   
  read full caption
Train Horn Install Hornblasters.Com Kit
Before beginning this project, review all the parts included in the kit and become familiar with the components and their purposes in the final install.
Train Horn Install Mounting Location
Perhaps the most important... 
   
  read full caption
Train Horn Install Mounting Location
Perhaps the most important step is to find a good location to mount the horns, compressor, and tank; each vehicle will be different in this regard. On our '06 Dodge Ram 2500, we mounted the compressor on the outside of the framerail on the passenger side of the truck. A solid mount will prevent vibration and other problems down the road.
Train Horn Install Air Tank Mount
The best way to mount the... 
   
  read full caption
Train Horn Install Air Tank Mount
The best way to mount the air tank to the frame was to use a template to transfer the location of the mounting holes. The compressor needs to be close enough to the air tank for the braided line to reach, so test-fit your planned locations before drilling holes.
Train Horn Install Mounted Tank
We mounted the air tank to... 
   
  read full caption
Train Horn Install Mounted Tank
We mounted the air tank to the frame using corrosion-resistant bolts and secured them with lock washers. Each application will be different, and the kit doesn't include the bolts. We used 51/416x3-inch bolts to pass through the framerails.
Train Horn Install Brass Fittings
This compressor pressurizes... 
   
  read full caption
Train Horn Install Brass Fittings
This compressor pressurizes the tank and supply lines to 150 psi, so it was critical that all the brass fittings were wrapped with Teflon tape. Without tight fittings, the system will leak and result in compressor overuse.
Train Horn Install Connected To Compressor
The air tank was connected... 
   
  read full caption
Train Horn Install Connected To Compressor
The air tank was connected to the compressor using the attached braided airline. This hose shouldn't be modified or extended.
Train Horn Install Horns
We fabricated this simple... 
   
  read full caption
Train Horn Install Horns
We fabricated this simple bracket out of bar-stock steel to support the air horns. Due to space limitations, we mounted the horns as two sets of two on the outside of each framerail.
Train Horn Install Pressure Valve Attach
We then attached the pressure... 
   
  read full caption
Train Horn Install Pressure Valve Attach
We then attached the pressure valve to the air tank. We left the wires disconnected and dealt with the 12-volt connections at the end.
Train Horn Install Horns Installed
Using the fabricated brackets,... 
   
  read full caption
Train Horn Install Horns Installed
Using the fabricated brackets, we attached the horns between the body of the truck and the framerails. We used long bolts on the frame side and attached the other end of our horn-mounting brackets to the inside of the body using sheetmetal screws.

1  | 2  | Next

Jeep Grand Cherokee Research
Jeep Grand Cherokee Consider the Jeep Grand Cherokee for your next new car, and browse reviews featuring information on test drives, comparisons, options and features. The Grand Cherokee comes with a V6 standard engine and goes for a suggested retail price of $30,650.00. It has had 4 vehicle recalls, which can give you an idea about its reliability. The Dodge Ram 2500 and the Ford F150 are other vehicles that might interest you.

Related Photos

Train Horn Install Flow Control Valve Train Horn Install Fuse Connector
Train Horn Install Mounting Four Horns Train Horn Install Air Line Tightness

Latest Articles

 
2002 Dodge Ram 3500 Upgrade - Harnessing Horsepower
Project 24-Valve Gets A Serious Clutch Upgrade... more
 
2009 SEMA Show - Web Exclusive Photos
Crazy Diesel Customs in Sin City... more
 
2009 August Blackout - North American Diesel Performance
Once Again, NADP And The NHRDA Put On Quite A Show... more
 
Air Lift Super Duty Air Springs Kit - Towing Tactics
Installing Airbag Helper Springs On Your Diesel Tow Truck... more