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6.0L Ford Power Stroke Engine - Every 6.0L Problem Solved

6.0L'S HAVE PROBLEMS - WE'VE GOT ANSWERS
2003
COMMON PROBLEM/FAILURE: CAUSE: SOLUTION: PART NUMBER:
Turbo failure 1) Restrictive oil drain tube Upgraded oil drain tube from Ford PN 6C3Z-9T515-A
(VGT vanes sticking) 2) Lack of internal turbo groove Replace turbo Use ’07 turbo
Leaking oil under turbo Bad ICP sensor Replace ICP sensor PN 3C3Z-9F838-EA
FICM-related rough idle Problematic pilot injection feature Reflash FICM (by application) PN Need VIN

2004
COMMON PROBLEM/FAILURE: CAUSE: SOLUTION: PART NUMBER:
EGR cooler (late ’04) Restrictive rectangular design Replace or clean EGR cooler PN 4C3Z-9P456-AF
Turbo failure 1) Restrictive oil drain tube Upgraded oil drain tube from Ford PN 6C3Z-9T515-A
(VGT vanes sticking) 2) Lack of internal turbo groove Replace turbo Use ’07 turbo

2005
COMMON PROBLEM/FAILURE: CAUSE: SOLUTION: PART NUMBER:
EGR cooler Restrictive rectangular design Replace or clean EGR cooler PN 4C3Z-9P456-AF
Turbo failure 1) Restrictive oil drain tube Upgraded oil drain tube from Ford PN 6C3Z-9T515-A
(VGT vanes sticking) 2) Lack of internal turbo groove Replace turbo Use ’07 turbo
HPOP leaking oil STC connector fails Replace STC connector PN 4C3Z-9B246-D
Oil rail plug(s) leaking oil O-rings fail Replace oil rail plug PN W302195

2006
COMMON PROBLEM/FAILURE: CAUSE: SOLUTION: PART NUMBER:
EGR cooler Restrictive rectangular design Replace or clean EGR cooler PN 4C3Z-9P456-AF
Turbo failure Lack of internal turbo groove Replace turbo Use ’07 turbo
Oil rail plug(s) leaking oil O-rings fail Replace oil rail plug PN W302195

2007
COMMON PROBLEM/FAILURE: CAUSE: SOLUTION: PART NUMBER:
EGR cooler Restrictive rectangular design Replace or clean EGR cooler PN 4C3Z-9P456-AF
Oil rail plugs O-rings fail Replace oil rail plug PN W302195


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Jeep Grand Cherokee Research
Jeep Grand Cherokee Consider the Jeep Grand Cherokee for your next new car, and browse reviews featuring information on test drives, comparisons, options and features. The Grand Cherokee comes with a V6 standard engine and goes for a suggested retail price of $32,620.00. It has had 4 vehicle recalls, which can give you an idea about its reliability. The Dodge Ram 2500 and the Ford F150 are other vehicles that might interest you.

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