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2003 Dodge Ram 2500 Engine, Tires, & Traction Bars - Project X Diesel

Part 1: Building A 200,000-Mile Truck Into An 11-Second Demon
By Steve Temple
Photography by Steve Temple
2003 Dodge Ram Build On Lift
2003 Dodge Ram Build Old Cummins Block
It all starts with the engine.... 
   
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2003 Dodge Ram Build Old Cummins Block
It all starts with the engine. Greg Hogue's build of the '03 Cummins began with removing the cylinder head and swapping in a custom-ground Bullet camshaft. According to Hogue, his proprietary cam grind will "pulse" the healthy-sized turbocharger to help it build boost.
2003 Dodge Ram Build Cylinder Head
The original Cummins cylinder... 
   
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2003 Dodge Ram Build Cylinder Head
The original Cummins cylinder head was reworked by RayMac Racing Engines. Over 20 hours of machine work goes into its Phase 2 Cummins head to increase the airflow. The integrated cast-iron intake manifold gets machined off so that the intake ports can be opened up. Extensive port work was also done on the exhaust side to improve the exhaust energy available to the turbocharger.
2003 Dodge Ram Build
RayMac drilled and tapped... 
   
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2003 Dodge Ram Build
RayMac drilled and tapped the Cummins head to accept the ZZ Fabrications aluminum intake manifold with Nitrous Express spray bars.
2003 Dodge Ram Build Industrial Injection Silver Bullet Turbo
No twins here. Feeding Project... 
   
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2003 Dodge Ram Build Industrial Injection Silver Bullet Turbo
No twins here. Feeding Project X is an Industrial Injection Silver Bullet turbo mounted on an ATS Diesel exhaust manifold. With so much more air moving in and out of the engine, we also swapped in a set of Industrial Injection injectors and a CP3 injection pump to meet the new fuel demands.
2003 Dodge Ram Build Afe Intake
Knowing that Project X would... 
   
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2003 Dodge Ram Build Afe Intake
Knowing that Project X would see just as many street miles as track miles, we wanted the biggest air filter we could find to protect our Silver Bullet turbo without choking it. On went an off-the-shelf aFe intake like the one we tested in the October issue of Diesel Power. To everyone's surprise, our engine made more power on the chassis dyno with the air filter on than with no filter at all.
2003 Dodge Ram Build Mbrp Turbo Back Exhaust
At the power levels we were... 
   
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2003 Dodge Ram Build Mbrp Turbo Back Exhaust
At the power levels we were targeting, running the factory exhaust would have meant huge EGT numbers and restricted flow. For the least amount of restriction possible we went with a 5-inch aluminized mandrel-bent turbo-back exhaust from MBRP.

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