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2005 Dodge Ram 3500 - Overfueled

1,150HP Cummins Built For Sled Pulling

Photography by Jason Sands
2005 Dodge Ram 3500 Left Side Angle

Sled pullers are a fanatical bunch, and Joe Occhipinti is no exception. With only 21,000 miles on the clock, Joe made the decision to completely disassemble his '05 Dodge Ram 3500, and turn it into a dedicated pulling truck. What you see here is the result of lots of welding, fabricating, and hard work. And in only a few months, Joe turned his stock Dodge into a competitive 3.0-inch inducer class puller.

When Joe first bought his Dodge, he started with basic upgrades such as a programmer and injectors. Then he added a turbo, then, well, he got a little carried away. When the transformation into a serious sled puller began, the first big change was the engine. The electronically controlled motor was ditched, and a 5.9L 12-valve Cummins was dropped in its place.

The engine was built by Mass Diesel, and has made a whopping 1,149 horsepower on an engine dyno. So perk up your ears, because we're going to tell you all about it. From the oil pan up, the engine features a balanced and blueprinted bottom end, and a stock 12-valve crank swings a set of shot-peened rods. Arias racing pistons were used, and give the engine an incredibly low 11.5:1 compression ratio. For durability purposes, the engine received 14mm head and main studs from Haisley Machine. A Scheid billet cam was used, and the head was ported and polished by A&M Machine, then assembled with parts from Haisley.

With a strong foundation to support plenty of power, and a cylinder head and cam that promote airflow, it was now up to the turbocharger and the injection system to provide the air and fuel. And boy, do they ever. A Nippondenso 13mm injection pump with a 7,000rpm governor provides the fuel, while a turbocharger from Haisley Machine forces air into the hopped-up Cummins. While we found out the pump was set to 1,000 cc of fuel, we couldn't get any specs on the turbo other than it moves enough air to produce a whopping 92 psi of boost.

  • 2005 Dodge Ram 3500 Cummins Engine
    The Cummins engine in Joe's pulling truck makes an outlandish 1,150 hp despite being limited to a single, 3.0-inch-diameter inducer turbocharger.
    2005 Dodge Ram 3500 Cummins Engine
    The Cummins engine in Joe's pulling truck makes an outlandish 1,150 hp despite being limit
  • 2005 Dodge Ram 3500 Turbo
    We don't know much about the turbo other than its non-wastegated, 3.0-inch-diameter inducer design, but it provides a whopping 92 psi of boost to keep the truck moving.
    2005 Dodge Ram 3500 Turbo
    We don't know much about the turbo other than its non-wastegated, 3.0-inch-diameter induce
  • 2005 Dodge Ram 3500 Custom Wheels
    A custom set of wheels from A&M Machine are used in case Joe wants to turn his truck into a dualie. A set of 35-inch Boggers are used for traction.
    2005 Dodge Ram 3500 Custom Wheels
    A custom set of wheels from A&M Machine are used in case Joe wants to turn his truck into
  • 2005 Dodge Ram 3500 Water Injection System
    The lift pump is driven off the front gear cover, as is the Haisley Machine six-nozzle water injection system. The water injection system is responsible for keeping EGTs down to about 1,700 degrees during a pull.
    2005 Dodge Ram 3500 Water Injection System
    The lift pump is driven off the front gear cover, as is the Haisley Machine six-nozzle wat
  • 2005 Dodge Ram 3500 Nippondenso P Pump
    Similar to a Bosch P7100 pump, a Nippondenso P-pump is used to provide the truck with all the fuel it needs.
    2005 Dodge Ram 3500 Nippondenso P Pump
    Similar to a Bosch P7100 pump, a Nippondenso P-pump is used to provide the truck with all
  • 2005 Dodge Ram 3500 Head Studs
    Cylinder head sealing is very important at these power levels, so a set of 14mm head studs are used, along with fire-rings from Haisley Machine.
    2005 Dodge Ram 3500 Head Studs
    Cylinder head sealing is very important at these power levels, so a set of 14mm head studs
2005 Dodge Ram 3500 Left Front Angle

That kind of power is useless in sled pulling if you can't get it to the ground, so the chassis, suspension, and front and rear axles were either reinforced, or replaced. The chassis was modified with a ladder-frame section toward the rear, which makes the truck far more rigid than stock. Next on the chopping block was the factory transmission, which was replaced by a Pro Fab reverser, a Haisley four-disc clutch, and a Lakewood transfer case. The front axle has upgraded axleshafts and an ARB locker, while the rearend was ditched completely in favor of a 2 1/2-ton Rockwell rearend. Both front and rear axles house 4.88 gears.

While the truck still looks a little like a stock Dodge (if you squint) it sure doesn't pull like one. At the 2008 4x4 Jamboree in Indianapolis, Indiana, (which was an invitation-only pulling event) Joe's Overfueled Dodge finished Second Place in a very strong field, and was only 10 inches shy of winning the whole thing. While many people may be shocked that Joe turned such a low-mileage ride into a sled puller, you can't argue with success. DP

  • 2005 Dodge Ram 3500 Sled Pulling
    At the 2008 4x4 Jamboree in Indianapolis, Indiana, (which was an invitation-only pulling event) Joe's Overfueled Dodge finished in Second Place.
    2005 Dodge Ram 3500 Sled Pulling
    At the 2008 4x4 Jamboree in Indianapolis, Indiana, (which was an invitation-only pulling e
  • 2005 Dodge Ram 3500 Rockwell Axle
    The rear axle takes the brunt of the torque in sled pulling, so Overfueled was upgraded with a reinforced Rockwell unit.
    2005 Dodge Ram 3500 Rockwell Axle
    The rear axle takes the brunt of the torque in sled pulling, so Overfueled was upgraded wi
  • 2005 Dodge Ram 3500 Trxus Tires
    35-inch Trxus STS tires provide plenty of traction for the front end, and are mounted on Weld wheels.
    2005 Dodge Ram 3500 Trxus Tires
    35-inch Trxus STS tires provide plenty of traction for the front end, and are mounted on W
  • 2005 Dodge Ram 3500 Pro Fab Reverser
    A Pro Fab reverser transfers the engine's torque out to the driveshafts, which were heavily shielded for safety. All the shielding was fabricated out of aluminum for weight savings by A&M Machine.
    2005 Dodge Ram 3500 Pro Fab Reverser
    A Pro Fab reverser transfers the engine's torque out to the driveshafts, which were heavil
  • 2005 Dodge Ram 3500 Interior
    The interior of Joe's truck is all business, and has been stripped bare. A Corsa data acquisition system and Intellidash provide Joe with all the information he needs in order to keep tabs on his truck.
    2005 Dodge Ram 3500 Interior
    The interior of Joe's truck is all business, and has been stripped bare. A Corsa data acqu
  • 2005 Dodge Ram 3500 Rectangular Tubing
    If you look closely, you'll notice a parallel section of rectangular tubing under the stock frame. This is done to ensure the chassis doesn't twist itself in half when hooked to the sled.
    2005 Dodge Ram 3500 Rectangular Tubing
    If you look closely, you'll notice a parallel section of rectangular tubing under the stoc
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