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2004 Chevy Silverado 2500 HD - Constantly Evolving

Duramax 2.0
From the March, 2010 issue of Diesel Power
By Harry Wagner
Photography by Harry Wagner
Right Front Angle
Diesel motorsports is still in its infancy, and as such, it is constantly evolving. This is part of its appeal-there is still plenty of room for innovation with diesel powerplants. So it should come as no surprise that many of the vehicles featured in the pages of Diesel Power have undergone changes by the time the magazine hits your doorstep. One such truck is Newly Tolf's '04 Chevy Silverado 2500HD, which we featured almost two years ago ("Worked Truck," May '08). At that time, we marveled at how hard Newly was able to beat on his 170,000-mile Duramax with ARP head studs as the only internal modification.

2004 Chevy Silverado 2500 HD Duramax Diesel Engine
After 220,000 hard miles,... 
   
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2004 Chevy Silverado 2500 HD Duramax Diesel Engine
After 220,000 hard miles, the original engine finally gave Newly the excuse he was looking for to build it even better. This replacement engine was rebuilt with Mahle pistons, Crower rods, SoCal Diesel heads, and an ATS camshaft.
2004 Chevy Silverado 2500 HD ATS Aurora 6000 Turbo
A huge ATS Aurora 6000 turbo... 
   
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2004 Chevy Silverado 2500 HD ATS Aurora 6000 Turbo
A huge ATS Aurora 6000 turbo feeds the Duramax with 65 psi of boost. The single turbocharger sits in the stock location, making the plumbing far less complicated than a twin turbo configuration.
2004 Chevy Silverado 2500 HD ATS Twin CP3
A second, belt-driven CP3... 
   
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2004 Chevy Silverado 2500 HD ATS Twin CP3
A second, belt-driven CP3 injection pump from ATS was added to prevent pressure loss during full-throttle assaults on the dyno and at the dragstrip.
2004 Chevy Silverado 2500 HD ATS Exhaust Manifolds
The newest items Newly is... 
   
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2004 Chevy Silverado 2500 HD ATS Exhaust Manifolds
The newest items Newly is testing on his truck are these cast-iron ATS exhaust manifolds. The manifolds are reported to flow far better than the stock pieces without the sealing issues that seem to plague tubular headers.
2004 Chevy Silverado 2500 HD Caltracs Traction Bars
The FASS 150-gph pump provides... 
   
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2004 Chevy Silverado 2500 HD Caltracs Traction Bars
The FASS 150-gph pump provides plenty of clean diesel fuel to the twin CP3 injection pumps. CalTracs traction bars help...
2004 Chevy Silverado 2500 HD Nitto Tires
...put the 753 hp down to... 
   
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2004 Chevy Silverado 2500 HD Nitto Tires
...put the 753 hp down to the Nitto Dune Grapplers.

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